2003 E-150 Real axle problem
On the 2003, the trans-axle had axle tubes connected to it, and at the end of each tube is installed a roller bearing. The bearing does not have an inner race, so the bearings run directly on the axle.
I had the axle go out, and when I pulled it, the bearings had eaten into the axle, allowing it to rise up, and thus break the seal on the bottom so the oil started running out.
I bought a new axle kit that came with the axle, bearing and seal, and installed them. The bearing seem a little tight to me, but since it came with the axle, I figured it was OK. As soon as I drove it on the freeway, the axle hub plate got too hot to touch. I did have a leak on the front seal of the trans-axle, but had only lost about 4 oz. of oil, and the driver side hub was cool, so I am pretty sure the oil wasn't the problem.
I would sure like to know if anyone can shed any light on what the problem might be. I can get a new axle and try again, but don't want this to just happen again.