What do you do when you replace the blend door and it still doesn’t work?

Asked by James Feb 24, 2021 at 02:34 PM about the 2004 Ford Explorer XLT Sport V6 4WD

Question type: Maintenance & Repair

What do you do when you replace the blend
door and it still makes a clicking sound
doesn’t work right

1 Answer

73,330

The clicking sound is coming from the actuator which moves the door. It is about the size of a cigarette pack. Has a gear mechanism on it and operates electrically. The clicking noise is a broken tooth on the inside of the actuator. Check the net for a video on your make and model. Part is not expensive, but can be a b..ch to fix.

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